Maintaining the reliability of equipment is very important in industries where shutdowns have severe consequences in both economic and safety terms. Through careful planning of when maintenance has to be done and when machines have to change, a company can be sure that the machines will last long since the analysis will show when is the best time for the machines to be upgraded.
In this article, we are going to discuss five tips to assist in increasing the lifespan of your equipment and guarantee it runs efficiently. To learn more in detail, keep reading this guide till the end.
1. Prioritize Preventive Maintenance
Preventive maintenance is widely known as a reliable method of increasing the equipment’s useful life. Annual inspection, repair, and check-up will assist in the early detection of small cracks that could lead to the formation of a big crack. If this is not achieved, there will always be general breakdowns which may be very expensive as compared to conducting regular maintenance.
2.  Leverage MTBF Prediction for Improved Planning
Predicting the reliability of an equipment can be done using the Mean Time Between Failures (MTBF). When using the MTBF prediction & Calculation concept, you can get an idea of the average time interval within which your machinery is most prone to fail, whereby you can be able to plan well and possibly work towards preventing it from happening.
Utilizing the MTBF to predict and analyze a possible breakdown enables you to proactively plan and take measures to prevent the occurrence of a breakdown. Furthermore, conducting orderly analysis, consequently helps in reducing losses and increasing the lifespan of your equipment.
3. Optimize Spare Parts Inventory
Knowing what spare parts are available can go a long way toward avoiding critical downtimes and costly repair bills. Study your equipment’s records to know which of the components have a high probability of wearing out and make sure that those critical components are always in stock and easily accessible for replacement. Proper management of spare parts inventory is critical to a firm because it can enhance organizational performance significantly.
4. Train Your Team for Consistent Equipment Use
Inappropriate use of equipment has profound consequences that may lead to a reduction of useful life. One of the main objectives of giving complete instructions is to ensure that your employees know how to use tools in the firm without causing any accidents or producing low-quality output. Another advantage of having a well-trained team is that they will reduce the amount that is overused and therefore reduce the wear and tear of the equipment during training so that they last longer.
5. Embrace Technology for Condition Monitoring
Computerized tracking and control systems like IoT gadgets and sensors provide information on the condition of the equipment in real-time. These systems can sense the initial failure signs like vibrations and temperature changes to give you a chance at resolving issues before they worsen. Applying up-to-date advancements in technology to your maintenance plan helps optimize predictive maintenance projects and sustainability.